Z Axis High Speed Jumping 18M/min

New AEII improves:
Debris removal speed
Discharge efficiency
Cycle time

Unique Vari-focus Spotlight

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The 360-degree rotation and vari-focus design allow operators to inspect the surface of the workpiece more clearly.

Built-in high Precision C Axis

There are two specifications available:
C axis
CR axis
This design is for the purpose of high precision C axis operation.

Compact Three-in-one Space Saving Design

We save floor space by integrating the machine body structure, dielectric oil tank, and electric control cabinet into a compact unit with the combination of appearance and practical design. This integration enhances machine's stability without compromise. Moreover, our EDM machines can achieve maximum processing efficiency even in limited space conditions. Once NEUAR EDMs are installed, simply filling in the dielectric oil and connecting the power allows them to start working immediately for users.

High Precision Parts

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Germany HEIDENHAIN 1um Linear Scale

The 3-axis is equipped with the first-class Germany HEIDENHAIN 1um linear scale, which provides a stable position feedback signal even in rigorous processing environments or high-current processing occasions.

Japanese THK Precision Grade Linear Guide Way

The bearing track of the machine's frame utilizes the highest-class brand Japanese THK precision grade of roller-type linear guide way.

15”Touch Screen with Windows Operation System Interface

15’’ touch screen improves:
Complex operation of traditional CNC machine
Conventional non-intuitive operation troubles.

The 3rd Generation Intelligent Expert System

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Expert System

Extensive experience is not required, even beginners can easily edit machining program through AE II expert system.

New EtherCAT Technology

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New EtherCAT Technology

With the latest EtherCAT communication protocol, it can achieve:
High speed, high response, and wide command transmission.
High precision & high response performance.

Z Axis High Speed Jumping 14M/min

Our Z-axis’ jumping speed is greatly improved compared to previous-generations. With its three-in-one compact structure design, it saves floor space and also makes operation easier.

Unique Vari-focus Spotlight

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The device features 360-degree rotation and vari-focus design, allowing operators to inspect the surface of the workpiece more clearly!

Excellent Machining Ability

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Machine sample
Electrode Copper
Workpiece Tungsten Steel
Electrode Size 16.5 mm
Machining Depth 16 mm(Pre-machined)
Machining Time 2 h 10 m
Roughness VDI 18 / Ra 0.45 um
Machine sample
Electrode Copper
Workpiece NAK 80
Electrode Size Ø 30 mm
Machining Depth 2 mm
Machining Time 7 h 3 m
Roughness VDI 4 / Ra 0.16 um

High Precision Parts

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Germany HEIDENHAIN 1um Linear Scale

The 3-axis is equipped with the first-class Germany HEIDENHAIN 1um linear scale, which provides a stable position feedback signal even in rigorous processing environments or high-current processing occasions.

Simple Operation Process

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This device can clearly display the VDI and Gap of each E code

The 2nd Intelligent Expert System

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Expert system-machining database

Select Electrode Shape

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The database is designed with a variety of electrode application modes: RIB
CONNECTOR
SCREW
SPRUE
3D SPHERE
and other modes.
With these options, it is enough for a variety of complex machining tasks.

Input Machining Data

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Simple understanding setting interface for operators. Users only need to enter machining data, and the internal calculation engine could calculate the most appropriate electrode undersize and the required electrodes.

Preview of all Machining Process

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Due to technical design, all electrode machining process are clearly presented for users. Furthermore, users can flexibly adjust the process, allowing them to experience highly flexible machining capabilities of AEII expert system.

Machining Position Setting

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In terms of this system, that is well-equipped with built-in 60 sets of machining coordinate systems and 50 sets of workpiece coordinates, which enables it to handle multi-hole and multi-workpiece machining tasks. With the workpiece offset coordinate system, users no longer have to worry about calibrating large workpieces, saving calibration time on-site for users.

Generating NC Program Completed

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By the exclusive multi-language machining code support, the system addresses the shortcomings of conventional GM codes. This GM codes are not visually easy to understand. After saving the program generated by the system, users can initiate machining with a single click, making it easy and effortless for users.

Z axis High speed jumping 18M/min

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Z Axis High Speed Jumping 18M/min
Electrode Graphite POCO EDM2
Workpiece SKD 11
Electrode Size 70 mm
Roughness Roughness

  • Ultra high-speed jumping
  • One roughing and one finishing electrode
  • No oil flushing required

Mirror surface Ra 0.08 um

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Mirror Surface Ra 0.08 um
Electrode Copper
Workpiece NAK 80
Electrode Size Ø 26 mm
Machining Depth 8 mm
Roughness VDI 0 / Ra 0.08 um

  • Irregular surface
  • Excellent low wear control
  • Sharp corner and edge are clearly visible
Mirror Surface Ra 0.08 um
Electrode Copper
Workpiece NAK 80
Electrode Size Ø 35 mm
Machining Depth 3 mm
Machining Time 5 h 30 m
Roughness VDI 0 / Ra 0.08 um

  • Mixed shape of square and cylinder
  • Stable discharge gap control
  • Hard-to-machine side curved surfaces can also reach mirror level
Mirror Surface Ra 0.08 um
Electrode Copper
Workpiece NAK 80
Electrode Size 35 x 35 mm
Machining Depth 1.97 mm
Machining Time 5 h 15 m
Roughness VDI 0 / Ra 0.08 um

  • Large area mirror machining
  • Pure dielectric oil,no powder mixed
Mirror Surface Ra 0.08 um
Electrode Copper
Workpiece NAK 80
Electrode Size Ø 2 mm
Machining Depth 0.8 mm
Machining Time 28 m
Roughness VDI 0 / Ra 0.06 um

  • Mirror surface finish Ra 0.06um
  • Precision bearing cavity
  • Micro discharge technology

Sharp corner R radius 8 um

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Sharp Corner R Radius 8 um
Electrode Copper
Workpiece VIKING
UnderSize 0.05 mm
Amount 4
Machining Depth 0.3 mm
Roughness VDI 7 / Ra 0.22 um

  • High precision connector device
  • Micro discharge gap
  • Minimum undersize 0.005mm

Super harden material machining

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Super Harden Material Machining
Electrode Copper Tungsten
Workpiece Tungsten Steel (HRA 90º)
UnderSize 83 mm2
Machining Depth 0.15 mm
Machining Time 2 h 10 m
Roughness VDI 7 / Ra 0.22 um

  • Surface roughness VDI 7
  • Size error within 3 um

Fine finishing machining

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Fine Finishing Machining
Electrode Copper
Workpiece NAK 80
UnderSize 38 x 28 mm
Machining Depth 12 mm
Machining Time 6 h 9 m
Roughness VDI 9 / Ra 0.28 um

  • Medium area fine finishing machining
  • Even surface without pinhole

Large area machining technology

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Fine Finishing Machining
Electrode Copper
Workpiece SKD 61
UnderSize 100 x 100 mm
Machining Depth 5 mm
Machining Time 7 h 7 m
Roughness VDI 15 / Ra 0.56 um

  • Depth error within ±3 um
  • Even surface roughness

High precision C axis

There are several advantageous features of our optional accessories that can help advancing your works, such as:

1. Built-in high-precision positioning C axis

2. Hirschman system 3R & EROWA chucks are available

High precision rotary index table

Our rotary indexing table is designed with many advanced features listed below:

1. IP68 waterproof rate & Immersible design

2. Long-term operation with zero backlash to ensure machining accuracy

3. System 3R, EROWA, three-jaw chuck are available

4. Horizontal and vertical machining capacity

Accessories

-System 3R,EROWA adjustable chuck, manually adjust offset

-Electronic hand wheel, handy, lightweight and convenient, IP67 protection level.

Horizontal C axis

The capacities of horizontal C axis are listed as below:

- High-precision positioning C axis

- For horizontal machining use

- IP68 waterproof rate

Portable rotational axis

There are many competitive advantages of the portable rotational axis. Please take a look here:

1. Design for fine and deep hole discharge, while meeting accuracy requirements.

2. Center of spindle can be flushed with oil; with the application of copper tube for deep hole machining, the process is more efficient

3. High loading capacity. It fits electrode with diameter up to Ø100mm

RFID technology

There are several competitive cutting edge technologies applied on the accessories, such as the application of RFID on the tool magazine. Here are our listings:

-Tool magazine (ATC) with RFID tag reduces manpower requirement.

-The design realize 24-hours uninterrupted machining, improving production efficiency

-This feature also realize the concept of Industry 4.0.

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